Handling Electrostatic-Sensitive Devices (ESDS) in Aircraft Maintenance

Course Overview

This course explains the principles, risks, standards and best practices for handling electrostatic-sensitive devices (ESDS) in aircraft maintenance environments. It is aimed at maintenance technicians, engineers and quality personnel who need to understand ESD controls, protected-area setup, regulatory requirements, and safe handling/packaging procedures to protect avionics and other sensitive systems.

Module 1 — Introduction to ESD

• 1.1 Basics of Static Electricity
• 1.2 What is Electrostatic Discharge (ESD)
• 1.3 History of ESD
• 1.4 Static Electricity on Aircraft
• 1.5 ESDS Identification
• 1.6 ESDS Materials

Module 2 — ESDS significance in Aircraft Systems

• 2.1 Introduction to ESDS in Aviation in Aviation & the Physics Behind ESD
• 2.2 Why ESDS is Significant in Modern Aircraft Systems
• 2.3 How ESD Causes Damage to Aircraft Components
• 2.4 Impact of ESD on Aircraft Avionics and Safety-Critical Systems
• 2.5 FAA and EASA Requirements & Guidance for ESDS Protection
• 2.6 ESDS Controls, Handling Procedures & Risk Mitigation Methods
• 2.7 Integration of ESDS Controls into Aircraft Maintenance Programs

Module 3 — ESD Standards and Regulations

• 3.1 Introduction to ESD Regulatory Framework
• 3.2 FAA Regulatory Requirements
• AC 20-154A-Handling, Protection & Packaging of ESDS Devices
• AC 43-206-Aviation Maintenance ESD Hazard
• Part 21 & Part 25 Requirements for System Protection
• 3.3 EASA Regulatory Requirements
• Part-145 AMC/GM - ESDS Handling, Training & Storage
• PART-M & CAMO - Reliability & Continuing Airworthiness
• 3.4 International Standards
• ANSI/ESD S20.20 - ESD Control Program Requirements
• IEC 61340 Series - Global Electrostatic Control Standards
• RTCA DO-160, Section 25-Electrostatic Discharge (ESD) Susceptibility
• 3.5 Integration with Quality Management Systems

Module 4 — Handling ESDS by Maintenance Technicians

• 4.1 Introduction
• 4.2 Understanding Charge Models
• 4.3 Sources of Static Charge in Maintenance Areas
• 4.4 ESD Sensitivity of Aircraft Components
• 4.5 Identification and Interpretation of ESD Symbols
• 4.6 Safe Handling Procedures for Maintenance Technicians
• 4.7 Competence and Regulatory Compliance (CAR 145.A.30 & 145.A.35)
• 4.8 Best Practices and Continuous Improvement

Module 5 — ESD Protected Areas (EPA) and Controls

• 5.1 Introduction to ESD Protected Areas (EPA)
• 5.2 Principles of ESD Control
• 5.3 EPA Design and Setup Requirements
• 5.4 Grounding Systems and Equipment
• 5.5 Equipment Testing
• 5.6 EPA Surface Resistance Testing
• 5.7 ESD Control Devices and Materials
• 5.8 EPA Maintenance and Verification
• 5.9 EPA Operating Procedures
• 5.1 Training, Awareness, and Auditing

Module 6 — Handling, Packaging, and Storage

• 6.1 Introduction
• 6.2 Handling of ESDS Components
• 6.3 ESD-Safe Tools and Equipment
• 6.4 Packaging of ESDS Components
• 6.5 Storage of ESDS Components
• 6.6 Inspection and Verification Practices
• 6.7 OEM and Industry Best Practices
• 6.8 Training and Awareness

Module 7 — Maintenance Practices and Safety Culture

• 7.1 Introduction
• 7.2 Safety Management Systems (SMS) in Maintenance
• 7.3 Human Factors (HF) in Aircraft Maintenance
• 7.4 Integration of ESDS and Safety Practices
• 7.5 Fostering a Safety Culture in MROs
• 7.6 Audit, Review, and Continuous Improvement
• 7.7 Future Trends Affecting ESDS Significance

Who Should Attend

• Maintenance technicians and engineers
• Quality and reliability staff
• Parts handlers and stores personnel
• CAMO and continuing airworthiness staff

Final Assessment and Certification

Upon completion, participants will take a final assessment to demonstrate their understanding. A Certificate of Completion will be awarded to those who meet the passing criteria.

• Mode: Online
• Course Duration: 160 Minutes
• Validity: 365 Days
• We carefully evaluate the candidates taking up this course. Email us at info@academyaviationonline.com and share your interest in taking up this course.